The super clean filling production line adopts aseptic isolation technology to ensure the sterilization of filling materials, packaging environment, and packaging containers. It uses disinfectant spray to sterilize bottles and caps, ensuring container sterility. COP and SOP methods are used to clean and sterilize the internal and external surfaces of the equipment, and sterile air maintains positive pressure in the filling environment, achieving a Class 100 clean environment. CIP and SIP methods are used to clean and sterilize material pipelines, ensuring that materials after UHT sterilization are not contaminated, and final products meet commercial sterility requirements. PROFIBUS bus control technology enables communication between individual machines and overall line control, with online display of operating status and fault alarms, greatly improving automation control and reducing the possibility of human error.
Modular design combines the disinfectant sprayer, bottle rinser, filler, and capper into a 5-in-1 unit, with an isolation cover sealing all parts above the tabletop.
Bottle rinser can perform sterile water internal rinsing, external washing, and draining
Non-contact filling valve effectively prevents secondary contamination
German flowmeter filling valve provides high metering accuracy and convenient product changeover
Automatic dummy bottle mechanism for CIP cleaning and SIP sterilization
Capping head drive uses thermal shielding device to effectively isolate contaminated and clean areas
Magnetic constant torque capping head ensures high capping qualification rate
Centralized lubrication system
Automatic CIP and SIP control
All pipes and valves in contact with materials meet sanitary standards
5-in-1 Filling Machine
Clean-Type Air Conveyor
Disinfectant Buffer Tunnel
Disinfectant Preparation
Disinfectant Preparation
Aseptic Tank
Aseptic Carbonated Beverage Mixer